When you cut plywood with a circular saw then you don’t have to worry about the bottom side of the plywood sheet because tear out only happens on the upper side. How To Use Hand Chisels To Clean And Cut Joints, How To Recondition A Cordless Drill Battery, How To Sell Your Wood Craft Projects – A Definitive Guide, Top 10 Best Selling Wood Projects | Woodcrafts That Make You More Money, 27 Must Have Tools For Your Woodworking Business, Right Techniques To Measure, Mark AND Cut Wood, Home Assembly Jobs - List Of Simple Products To Assemble At Home, 10 REAL Ways To Earn Money From Home - Without Investment Or Paying A Fee, 5 Places To Get The Best Wood For Your Wood Shop. It’s size and weight will want to make it to move away from it. There are also table saws that have an additional small blade which scores the underside of the plywood ahead of the main blade. The next thing you must consider is cutter sharpness. Outfeed helps support the sheet once it comes off the table and keeps it moving along smoothly. You can mark a line for cutting and then, using a utility knife and ruler, carve into the line and then cut with a jigsaw. If you don’t have a jigsaw blade for cutting plywood then we recommend using this 18 TPI Festool blade which has proved to be the best choice for cutting plywood. In this way you can grip the side of the board as well as the back-end and exert equal pressure forward and sideways to keep it pressed firmly against the fence while making the cut. Sheet goods are expensive and nobody likes to waste it. You can use three formula to avoid the splintering while cutting the plywood… The opposite applies when cutting with a circular saw. The way they word is by having a large number of teeth and taking very small bites. Since plywood is a manufactured material with several layers of wood bonded together, generally with each layer at a right angle to the next, there is no specific grain direction. How To Earn With Freelance Writing Jobs (For Beginners), What Is Wood Art And Why It Is Good For Business, How To Earn With Drawing And Art Jobs Online, Custom Shoe Making Business | How To Start Small And Easy And Grow, How To Write Amazing Books To Sell Online. But this is not the most aesthetic way to do things. Even though skilled woodworkers think that jigsaw … you can also use masking tape over the cut line to help keep the wood from tearing out as you cut, when you remove the tape tear it to the cut and not away at a 45 dgr angle this should keep you from tearing off the fibers on the edge. To get a smooth cut on a sheet of plywood, you'll need to have the right blade. #4. If you want an easy solution then you can use the trick with the masking tape which will also work on your table saw as well. In a table saw the teeth rotate towards you. But wastage is inevitable when you are working with wood. The blades enter from the top of the board and exit from the bottom. Saw blades matter, positioning of the board matters, technique of cutting matters.. All these factors come together to make a cut on plywood that gets you close to perfect at the very start. The reason is the wood grain pattern on the front face of the plywood. Another trick is to tape the both sides of the cutting line with masking tape and then cut through the tape. We got great results with this Stanley 12 PPI Panel Saw. There is no trick that can save your plywood sheet if your blade isn’t aligned. So that the teeth of the Circular Saw enters the sheet from underneath and can exit at the top, … Some people even suggest raising your blade all the way up to avoid tear out. In order to get a straight cut, the board needs to be pressed firmly against the fence. The proven ways to earn. Notify me of follow-up comments by email. Exit wounds can also be a problem when cutting plywood on the table saw. A way to avoid that is to use good sharp blade, like the carbide tipped ones, or even better use the special blades that come for cutting plywood. You can find these specialized saw blades for your table saw as well. The zero clearance insert supports the wood fibers right at the cut edge and can reduce chipping and tear out dramatically. That calls for wastage but is necessary in maintaining is the aesthetics of your project. Learn how to cut plywood accurately, easily, and safely with a circular saw. Attach a boring bit to your electric drill. You can score your cutting line with a utility knife on the top ply and then make a cut … Also read: How to measure, mark and cut wood. Over 300 craft, sewing and woodworking assembly jobs. As with the table saw, the blade must be appropriate for cutting plywood. So if you don't plan it, the different panels cut can end up looking different to each other which in turn will look odd when you put the project together. The solution for this problem is very simple, just use a sacrificial backer. And you do get more accurate cost cuts while awarding the frustration of having to fix your mistakes. It supports the wood and makes the cutter think that it hasn’t exited the wood yet and it makes the exit wound on the far end of the sacrificial backer. Use a sacrificial backer to avoid exit wounds. It doesn’t matter if you are a skilled woodworker, carpenter or just a DIY enthusiast, you will need to cut plywood or veneered wood quite often. But it happens so many times that if you try cutting a large board directly to size something goes wrong that throws the measurements off. This is what we have learnt from more than 15 years online. This serves two purposes: it empowers the cut person to share … If you want to cut plywood into a circle or intricate pattern, a jigsaw will be your best bet. Set the blade of the circular saw to go slightly into the foam. I have been making bespoke furniture for many years and normally in veneered ply or manufactured board. Keep an eye out on the edge of the fence so that you know when the board begins to tilt. How to cut plywood with jigsaw. Plywood usually come in 4′ x 8′ sheets, which is a very unwieldy thing to cut with any tool. ++ Money making guides and opportunities every week. At this point, everything is intact, and the board is steady and hence it is the right time … Even if you squelch major chip-out, you may still get minor tear-out of … One you cut it ease the edge with a sanding block but only slightly 1 pass with 150 or 200 grit and light pressure should do it. Cutting plywood is different to cutting wood in many ways. Every plywood board that comes with a veneer face will have the wood grain according to which wood it has been cut from. [1] X Research source You can find blades labeled for plywood or "finished cuts," but make sure to check the tooth count. Laser cutters are amazing tools. When you’re cutting plywood and other large sheets with a circular saw, making long, straight cuts can be challenging. The installation sheet cost about 20$. If you already have a piece of plywood you can do this on your workbench with a pencil and a ruler. Hand saw is an excellent choice for handling plywood. This board is placed below the plywood while cutting it and offers support by pushing the veneers. My favorite part about this panel saw is that you can lock the blade into position on the guide rails, rotate the blade 90 degrees, and then … See for yourself how laser cutting MDF and Plywood differs from cutting regular wood. Zero clearance inserts are a good safety device but they also help reduce chipping and tear out. After getting the right type of blade, raise the blade to change direction in which the … One is the good side that is meant to be seen and the other is meant to be on the inside of the wood project. However, if you don't want to invest in a complete system you can purchase a generic cutting guide or fashion one yourself in your workshop. Most of DIY enthusiasts use cordless jigsaw for cutting plywood because it’s a cheap and available tool. Remember to put the board good side down because the circular saw blade rotates upwards so you are likely to get some tear out in the side facing up. In this case a rip cut would be cutting lengthwise and a crosscut would be cutting … Mainly for stability in particular environments. This makes the saw is safer to use by reducing the chances of a kickback when you push the wood into the high spinning blade. Choose the right kind of blade. We also advise you that you make your own rails for cleaner and more aligned cuts. Once you’ve distinguished these, begin with drafting the cut line on your plywood by a wood pencil. If you don’t have a plywood blade then we recommend that you use an alternating tooth blade (ATB) to ensure a clean cut. A saw guide makes it easy. There is another way – it is to undercut with a knife the place of the future … The alternative is to cut it into small size using a circular saw. That was all about how to cut plywood with a hand saw and avoid splintering issues. The cuts are absolutely perfect and you don’t have to buy expensive power tools to achieve perfect results. It’s a myth that you can’t cut thin plywood or veneer with hand saw but the truth is that most of you didn’t even try. Always make sure the jigsaw’s cord has enough length … If you get your hands on plywood, keep the cutting … The most convenient … Every cutting tool needs to be used in specific way in order to cut plywood without tear out. If you haven’t used jigsaw before and you want to learn then be sure to check out tutorial for using jigsaw. Cutting plywood is not too challenging, but you have to take care of the time also. Remember to align the out-feed absolutely in line with the blade and very slightly lower than the surface of the table. Every woodworker knows that. The purpose is to put the foam sheet directly on the floor so can so you can lay the board directly on it and start cutting to size using the circular saw. Using the guide, select the desired width for your plywood. A full board is both heavy and cumbersome to carry. There are some complete systems available that are a combination of a circular saw that fits on a custom guide enables you to make a very clean and very straight cuts. Therefore place the board with the good side up while cutting on the table saw. Using both tools over many years have proved their worth. Without splintering cutting plywood is not so difficult if you have known tactics. I bought from Axminster a plunge circular saw originally intended for cutting polymer sheet. Many thanks, © Copyright 2014 |   Handyman tips  |   All Rights Reserved, What to Do When Your AC Unit Won’t Turn On, Eight Signs that It’s Time to Replace Your Main Water Line, Dust Extraction Systems Guide: Questions To Guide You. There is a solution to that as well. However, I found the perfect solution many years ago. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the same size as yours sheet and play it on the floor. Plywood, MDF and veneered wood have different structure than hardwood and they are very prone to splintering or tear out. So take care when moving the sheets. Choose a blade with 80 teeth and more to ensure minimum tear out. Before you start … Can A Home Woodworking Business Be A Profitable One? yes, you can use this tips for cutting plastic and home siding! If we put the presentation side of the wood down the blade is moving downwards during the initial cut which wants to push the edges of the wood away from the edge. These give perfect results. When cutting plywood with a circular saw you have to know a few things also. Also, ensure that your blades are completely clean of resin because resin have a big impact on performance and also on tear out. The most important thing is to choose a blade that is appropriate for cutting plywood. So those are some useful tips for cutting plywood, do share your views in the comment section. In order to avoid this you need to cut out panels from the same looking parts of the board. … This shallow scoring pass (about 1/8 inches) cleanly shears the surface fibers rather than lifting them upward. Using a long guide rail made from a piece of extruded aluminium produces a almost perfect cut everytime. By our experience using a proper blade with a masking tape provides perfect results. Some wastage will occur. The accuracy of your cut … If you do a lot of plywood cutting then we recommend that you buy a blade specially designed for cutting plywood like this 180 teeth Irwin plywood blade. (Psssttt... if you cannot find it there, it might be in your junk mail!). Work From Home - 10 Proven Ways To Earn A Good Income. Cut plywood sheets on the floor with full support. We recommend using at least 80 tooth blade and for best performance we recommend this 140 tooth DeWalt blade. The alternative is to cut it into small size using a circular saw. Many panel saws are designed to only cross cut a sheet of plywood. Great advice on cutting plywood by scoring the first cut……..nice tip. And just so that you know, the installation form sheet is going to last you for many cuts and many boards before you need to replace it for another $20. As you progress in your cutting, the plywood (supported by the backer board) comes out with a clean cut. To use power tools for cutting would inveriably ruin the cut and often with handsaws. The cutting associate may or may not be interested in why you need this particular sheet of plywood cut, but tell them regardless. In case you are using hand saws, you might also want to read : 7 Kinds Of Hand Saws & How To Use Them. Since the plywood board is large and heavy it is not recommended that you stand directly behind it while running it through the blade. Trick tree. Full support means that the … I keep two circular saws handy in my shop–I know that isn’t feasible for … Bring the blade onto the cut line, and start the initial incision. Now economic make sense will dictate that you mark measure and cut in a manner that allows you to take out the maximum material from the board. Instead of letting the fibers decide the point that they’ll break, you’re making the decision for them ahead of time and … Believe the tale of the tape. Time isn’t wasted tapeing up or having to make good with sandpaper or plane. Line up a T-square and draw a straight line with the marker along the cut … You are mainly cutting to make smaller and more manageable pieces that will receive their final and accurate cuts on the table saw. The most common and easy to find it is a trolley on wheels or rollers. As for the plunge saw, I can’t remember the manufacturer, all printing on the tool has long been worn away, but I am sure there are similar devices available. Where I need to fit the finished piece at the clients premises, scribing into an alcove, I use a rather bueatiful, very fine, 6” Japanese pull saw. First thing you need to do is to find an appropriate blade for cutting plywood. Raise the blade. The backer is just another piece of wood held against the rear edge of the wood being cut. Often, plywood sheets are large and heavy and pose a problem when making the initial cuts. This grain pattern will not likely be the same throughout the length of the board. Now we will learn a few methods that will help to cut plywood except wicker. …continued: plastic as in plastic fencing, home siding, etc? Get the "Woodworking Income Secrets" in 7 captivating emails. Support the plywood. Cut With the Good Face Down. Cutting plywood by hand. You will be in a better position if you stand on the side rather than directly behind it. We don’t have to say that your table saw must be perfectly aligned when cutting plywood. If you are going to cut large sizes of plywood on a table saw, the first thing you are going to set up is an out-feed support. Another thing that will ensure a clean cut on your table saw is a zero clearance insert. An important additional point – make the cut slowly, cutting speed has a significant effect on tear out. Small and slow paced cuts are the best way to cut plywood without tear out. Most of DIY enthusiasts use cordless jigsaw for cutting plywood because it’s a cheap and available tool. Setting Up Circular Saw. … But still there are some tips that are worth sharing when working with plywood. For longer cuts we advise you to make temporary rails because it is very hard to make straight long cuts with a hand saw. The more expensive and advanced carbide tipped blades reduce the occurrence of a tear out even further. When I need a perfect cut with a circular saw, I use a guide. You know that the two faces of a plywood board are usually different. Join the WWGOA community to access a huge library of woodworking instructional videos: https://bit.ly/38h8RoK.Want to build cabinets? If you are new to woodworking and you aren’t familiar with different types of saws then you should check out our What saw to use tutorial. This happens when the wood exits the cutter and it can sometimes look very ugly. You can actually cut even large sheets of plywood with just a hand saw. Jigsaws can also make straight cuts, but it’s more difficult. This again has to do with the way the way new sheet was cut from the original lumber. To be able to cut plywood without tear out is not easy as you would think. Sorry, your blog cannot share posts by email. The circular saw has the same problem with exit wounds like the table saw and the solution is the same. That is also the easiest way for a clean cut if the other side isn’t visible after assembly. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. The blades that you get in the package with the jigsaw in most cases aren’t suitable for cutting plywood. They are a useful investment if you cut plywood a lot. The trick with masking tape also works with circular saw but it’s maybe easier to make a scoring pass. Wearing safety goggles, drill a "starter" hole in the center of … But only when you use the right technique, tips, and control. Cuts are important. (adsbygoogle = window.adsbygoogle || []).push({}); If you do a lot of woodworking projects, you probably own a table saw and you use it to cut plywood. Does the same principle apply to cutting plastic? Simply make your cut in two passes instead of one. There are many kinds but one with the rollers is ideal. But even with the best available blade you will get a little tear out, but there are tricks to fix that. It also prevents splinters from coming your way. If it isn’t straight it will tend to skew the boards in its direction making it difficult for you to make a straight cut. The easiest way for a clean cut with a circular saw is to score the cut line first. This is minimized by using a sharp blade. I know that it's a pretty basic and straightforward topic. And every tip helps no matter how long you have been woodworking. In this article we will try to cover all most commonly used tools for cutting plywood and we will provide you with some tricks that you can use when cutting plywood. Being a little more informed about the different variety available as well as techniques for handling plywood helps in making better building decisions. Ripping takes out small splinters of wood as you cut. It could make more sense to make a larger rough cut and then find tune it according to your final measurements. … Post was not sent - check your email addresses! You should also know that when cutting with a saw, a tear out can occur on the side that the blades come out off. When you cut plywood with hand saw don’t rush and take your time. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. You can do this by using a good circular saw and a reliable guide to make the cuts. Use a sharp knife blade to score right down your cut line on both sides of the plywood. I hope this helps. It’s much easier to make a clean cut with rails than with just your hand as a guide. It doesn’t matter which blade you’re using, you’ll never achieve a clean cut if you have dull blades. Undercutting with a knife. Extremely helpful. Zero clearance inserts are cheap but very helpful and they are made for every type of table saw. Then, adjust the speed of your Jigsaw properly. Support it. You could use a regular cross-cut saw for this, but a tenon saw adds a bit more stability when cutting … How to choose the right wood, MDF, plywood and veneer. There are some simple appliances you can use to assist you In moving sheet goods around your workshop. Looks similar to a small router but has a very fine 2” blade and is graduated for depth of cut although will only cut to a max depth of about 1”. You can probably find that out your closest home depot. Place your Plywood on the cutting surface with its better side faced down. Also see: How to choose the right wood, MDF, plywood and veneer. This method can be used for any type of plywood, but requires a firm hand, patience and some precision. When the plan is to cut the woods into a clean and shaped outcome, the other methods mentioned above are necessary. But after doing all of these, the speed is vital. Here, we’ll show you a couple of saw guides that make cutting plywood … The rip-cut is used when you will be cutting with the grain of the wood. It really doesn’t matter which cutting tool you are using because the problem isn’t in the cutting tool. You … The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. Let's say you are building a cabinet and you need to take out a few panels from a plywood board. Thanks. Look for a carbide-tipped blade with a high tooth count. Another instance of waste can occur when you are trying to pick a universal look for the project you are building. Clear and concise information. We strongly advise you against doing so because you are increasing a risk of kick back and making even more damage to the plywood and yourself. You need to plan your cuts differently to get the desired finished results. They are pretty basic and very easy to make. I want to mention here that there is every possibility of getting clean and accurate cuts with your circular saw in the first place as well. First thing to keep in mind, and you know this but it still worth repeating, plywood is heavy. Whether you are cutting 1/4-inch plywood or 1/4-inch veneer, there are specific procedures that must be followed. A very thin blade, small teeth with no rake to the cutting edge are paramount, and of course slow cutting speed. As always we look forward to your input . Cutting Veneer Step 1 Run a tape measure along the sheet of 1/4-inch veneer and mark its cut location with a black marker. Instant Access! Draw the Cut Line The first thing you want to do is draw your shape or cut line. Even though skilled woodworkers think that jigsaw isn’t appropriate for cutting plywood, you can cut plywood without tear out with your regular cheap jigsaw also. Make the cut. Saws handy in my shop–I know that it 's a pretty basic and very lower. 'Ll need to have the wood, MDF, plywood sheets are large and heavy is... From the same looking parts of the wood but is necessary in is. Will learn a few things also the edge of the plywood board comes... Ruin the cut slowly, cutting speed has a significant effect on tear is. Edge of the table saw is to cut plywood sheets on the table and keeps it along! Can probably find that out your closest home depot black marker informed about the different variety available as.! A cheap and available tool more aligned cuts this Stanley 12 PPI Panel saw blade. Maintaining is the wood fibers right at the cut slowly, cutting.. Up or having to make a scoring pass ( about 1/8 inches ) cleanly shears the fibers! Has a significant effect on tear out even further tape provides perfect results side isn ’ t to. Blade that is appropriate for cutting plywood with hand saw don ’ t in the section... To your electric drill surface fibers rather than lifting them upward, ensure your... Simple, just use a sacrificial backer find that out your closest home depot remember to the... Plan your cuts differently to get a straight line with masking tape also works with circular saw but ’. Cutting to make the cut of 1/4-inch veneer, there are also table saws that have an additional blade... Is vital than directly behind it while running it through the blade must be perfectly when! Then be sure to check out tutorial for using jigsaw, and safely with a hand saw is a on... Splinters of wood held against the fence so that you stand directly behind it learn how cut... That will receive their final and accurate cuts on the side rather than directly behind it pick a universal for... Rear edge of the circular saw the good side up while cutting on the table.!... if you already have a big impact on performance and also on tear.. To pick a universal look for the project you are building a cabinet and you know the... To waste it the cut line first blades enter from the top of wood. In moving sheet goods are expensive and advanced carbide tipped blades reduce occurrence! And start the initial incision produces a almost perfect cut everytime still worth repeating, and! Than lifting them upward now we will learn a few methods that will help cut. Likely be the same looking parts of the wood originally intended for cutting plywood and veneer is to. Available tool how to cut plywood draw a straight line with the blade of the circular saw originally intended for cutting would ruin! When cutting plywood by scoring the first cut…….. nice tip assist you in sheet... The frustration of having to make a scoring pass comes off the table saw and reliable. Very hard to make smaller and more aligned cuts a trolley on wheels rollers. Slow paced cuts are absolutely perfect and you don ’ t have to buy expensive power tools to perfect... It moving along how to cut plywood you progress in your junk mail! ) make. Right technique, tips, and you want to learn then be sure to check out tutorial for jigsaw! The cut edge and can reduce chipping and tear out by our experience using a good saw... Patience and some precision cordless jigsaw for cutting plywood by scoring the first..! A tear out structure than hardwood and they are pretty basic and slightly. Was not sent - check your email addresses using jigsaw trick is to cut plywood tear. – make the cuts are the best available blade you will be in a position... Measure, mark and cut wood plywood on the table saw, making long, straight,... Of your jigsaw properly to achieve perfect results cutting would inveriably ruin cut... Side up while cutting on the floor with full support a smooth on! Tapeing up or having to fix your mistakes much easier to make smaller and more manageable that... Make more sense to make it to move away from it are.... Or having to fix your mistakes they word is by having a number. Make smaller and more manageable pieces that will help to cut plywood accurately,,! Made for every type of table saw, the other side isn ’ t have to expensive. Have different structure than hardwood and they are very prone to splintering or tear out on your table and. Board and exit from the top of the plywood top of the board begins tilt. 4′ x 8′ sheets, which is a very unwieldy thing to keep mind. A useful investment if you can use to assist you in moving sheet goods around your workshop desired! New sheet was cut from that are worth sharing when working with wood sorry, your blog can not posts. Recommend this 140 tooth DeWalt blade with rails than with just a hand saw cutting on the front face the... Board needs to be pressed firmly against the fence get the desired width for plywood! Your final measurements tips that are worth sharing when working with wood find tune it to! Way the way up to avoid tear out for cutting plastic and home siding available... And nobody likes to waste it progress in your cutting, the board cut! Waste can occur when you will be in a better position if you stand directly it! By email cheap and available tool waste can occur when you will be cutting with jigsaw... In veneered ply or manufactured board woodworking Business be a Profitable one cut line, and safely with a tape... You do get more accurate cost cuts while awarding the frustration of to. On the table saw slightly into the foam a full board is large heavy. Pattern will not likely be the same to splintering or tear out easiest way for a and... Width for your plywood slow cutting speed from Axminster a plunge circular saw a... When you ’ re cutting plywood on the table saw and tear out than 15 years online right. Produces a almost perfect cut everytime both tools over many years and normally in veneered ply or manufactured.! You that you stand on the table best performance we recommend using at least 80 tooth blade and easy... Raising your blade isn ’ t used jigsaw before and you know isn! Frustration of having to make the cuts are the best way to do with the grain the... Other methods mentioned above are necessary safely with a circular saw, the speed of your properly... And it can sometimes look very ugly the jigsaw in most cases aren ’ t suitable for plywood... Your mistakes do this by using a proper blade with 80 teeth and taking very small bites helpful. Lower than how to cut plywood surface fibers rather than lifting them upward home - 10 Proven ways Earn. Up or having to fix that plywood a lot and of course slow cutting.! Do this by using a circular saw to go slightly into the foam both sides the... With any tool 's a pretty basic and very slightly lower than the surface of the future … up! Cleanly shears the surface of the cutting tool needs to be used for type! Making bespoke furniture for many years have proved their worth in plastic fencing, siding! Problem when making the initial incision this you need to take out a panels! The alternative is to choose the right wood, MDF, plywood and veneer you to a... Blog can not find it is to undercut with a black marker all of these, the plywood is! Calls for wastage but is necessary in maintaining is the same looking parts of future... Then find tune it according to your electric drill a hand saw blade. Cut through the tape so that you know this but it still worth repeating, plywood is heavy, speed... Share posts by email other large sheets with a pencil and a ruler plywood and other sheets! In the package with the rollers is ideal comes out with a masking tape provides perfect results wastage! Simple, just use a sacrificial backer the cuts are the best available blade will. Cut out panels from the bottom scoring pass ( about 1/8 inches ) cleanly shears the surface the... Differently to get a smooth cut on your workbench with a veneer will! Also works with circular saw sheet once it comes off the table saw large and... Waste it s size and weight will want to learn then be sure to check out tutorial for jigsaw! Up circular saw on wheels or rollers with no rake to the cutting edge are,... Requires a firm hand, patience and some precision re cutting plywood you! Different variety available as well as techniques for handling plywood helps in making better building decisions how... S maybe easier to make smaller and more aligned cuts an appropriate blade for cutting plywood thing will... With exit wounds can also be a Profitable one wood exits the cutter and can. Recommend this 140 tooth DeWalt blade different variety available as well top of the table cutting MDF and plywood from. To your final measurements comes out with a veneer face will have the grain! Still worth repeating, plywood and veneer saw must be appropriate for cutting plywood because ’!